As FRP Pipes have superior corrosion resistance capabilities and over the long term it is economic, Steel pipes are replaced by FRP pipes. So, in this section, it will be great to find the differences between FRP and Steel.
Steel pipes are isotropic while FRP pipes are anisotropic and the properties changes with respect to direction.
FRP pipes are more flexible than Steel pipes due to the lower modulus of elasticity.
FRP piping systems are designed considering a higher factor of safety than steel piping. Usual factor of safety in the design of FRP pipes varies in the range of 5 to 10.
Other major differences between FRP and Steel pipes are provided in Table below:
PROPERTY
FRP
CS
REMARKS
Density
1850 kg/cu.m
7800 kg/cu.m
Loads on support are less in the case of FRP pipe as compared to Steel. Handling and transportation of FRP are easier than Steel pipes.
Co-eff of thermal expansion
27 X 10-6 mm/mm 0C
11 X 10-6 mm/mm 0C
Expansion is almost 2.5 times of Carbon Steel Pipe. So more thermal growth in case of FRP Piping system.
* This value may change from vendor to vendor
Modulus
Axial= 12000 N/sq.mm
Elastic= 211365 N/sq.mm
Considerable difference in the strength of FRP & CS. Anchor loads are less in FRP Pipes as compared to steel pipes.
Shear= 11400 N/sq.mm
Tensile Strength
80-135 MPa
456 MPa
Mechanical Strength is higher for Steel material as compared to FRP.
Yield Strength
70-135 MPa
227 MPa
The yield strength of FRP is lesser than that of Steel.
Allowable Stress
4,000 PSI to 20,000 PSI
20,000 PSI
The strength of GRE varies drastically and hence proper vendor data is a must.
Corrosion resistance
Superior
Inferior
The corrosion resistance of carbon steel is much lower than that of FRP pipes.
Joints
Threaded or glued
Welded
FRP joints are to be checked for higher axial loads and pressure
The initial cost of FRP pipes is normally higher than the metallic piping systems. But when comparing the total cost over the complete service life FRP Pipes come as a winner due to their long service life.